Solutions

Valve Insulation is done on-site by stuffing insulation material between bolts and around the valve and flanges and then a valve box is made
With change in piping or maintenance, valve box is broken and remade
Each Valve takes 4 – 6 hours minimum to insulate.
It’s very hard to reach valve surface underneath bolts and shafts and insulate on site
Big challenge of availability of efficient and skilled labour who could do a good job of insulation.
- Insufficient or improper insulation results in condensation
- Air pockets inside the insulation causes unseen rusting
Loosely held insulation starts to reshape and break apart over time

Some of the key benefits of Valves with Pre-Insulation from Advance Valves are:

Valves are shipped from factory with insulation; High quality factory warrantied insulation on valves.
Insulation that hugs the valve body, Designed as per IS:12436(1988) & will have no condensation
Rapid installation and quick site turnaround, Proper insulation results in Energy Savings
Longer life of the valve as there are no air pockets
No commissioning issues and Each valve maintenance does not require rebuilding valve boxes. Valves can be removed with insulation intact and reinstalled without damage to insulation – time and cost saved
Low smoke emission and fire retardant PIR material is used for Insulation

PIR insulation allows insulation thickness to be reduced by 50% compared with cork, 44% compared with expanded polystyrene or fiberglass